Plastic Injection Molding Capabilities
Our plastics manufacturing facility is proud to support the US injection molding industry by employing a local team of experienced and dedicated operators who run equipment ranging from 28 tons to 225 tons of clamping pressure, capable of injecting as much as 26 oz. of material per cycle. Many are computer controlled molding machines, and all give optimal efficiency in set-up, process control and monitoring. Our machines are designed for repeatability to help secure reduced labor costs and lower reject rates, saving you money.
- Plastic injection molding: 12 machines ranging from 28 to 225 ton clamping force.
- Shot Capacity: from less than a gram, up to 41 ounces per cycle.
- Custom Colors
- Insert molding: which allows for other components (e.g. metal parts, molded cables and encapsulated circuit boards) to be completely integrated into the plastic molded part in cycle.
- Over molding: which uses different component materials and integrates them into a single part, much like what you might see on a toothbrush, where a soft elastomer material is molded onto a rigid handle.
Equipment List:
| Manufacturer |
Shot Size |
Tonnage |
Control |
| Arburg (4) |
1.4 oz. |
28 |
Hydronica |
| Arburg (1) |
5.0 oz. |
55 |
Hydronica |
| Arburg (1) |
6.1 oz. |
77 |
Polytronica |
| Ferromatik Milacron |
7.5 oz |
85 |
Xtreem ST |
| Cincinnati Milacron |
13 oz. |
165 |
Camac VLC 2.2 |
| Cincinnati Milacron |
20 oz. |
220 |
Camac VSX 486 |
| Ferromatik Milacron |
26 oz. |
225 |
Xtreem ST |
| Cincinnati Milacron |
41 oz. |
310 |
Mosaic |
Quality Control
Quality assurance is an integral part of any company in today's competitive marketplace, and we take it very seriously. QA at Rex Plastics is a three-step process:
- A visual inspection is performed by our trained machine operators on every part that is made the moment it comes out of our machine using the parameters and critical dimensions set by you, our customer, to identify any rejects.
- The parts are then randomly inspected once again by our QA personnel at the machine once every hour, and any rejects are logged.
- Finally, the acceptable parts are boxed, counted, and moved to our quality control department, where they are randomly inspected once again, and the count is verified. The parts are then ready for shipment.
Rex Plastics is a plastic injection molding contract manufacturer, and is well known by other plastic molding companies as a quality molder. We are a molder with the full capability to work competently with our customers to transform their design into a finished product. We currently service the electronics, security, medical, communications, and consumer product industries, and pride ourselves on our precision, prompt product delivery, flexibility, and competitive prices.
